Custom Apparel Pattern Making & Size Grading
Leopard Apparels develops garment patterns and graded size sets from technical packs, sketches, measurements and approved samples. Build a clear pattern foundation for fit, construction and consistent sizing across your apparel range.
From Your Design to a Production-Ready Pattern
Pattern making translates a garment design into the individual pieces used to construct a sample and finished product. We develop patterns from technical packs, sketches, measurement charts, reference garments and approved samples, taking the intended silhouette, fit, fabric and construction details into account.
Our pattern and grading work supports activewear, sportswear, gym wear, yoga wear, casual clothing, hoodies, joggers, tracksuits and jackets. Each pattern is prepared around the product specifications and target size requirements supplied for the project.
- Pattern development from tech packs, sketches or references
- Base-size pattern preparation
- Fit adjustments following sample review
- Size grading to the supplied measurement chart
- Computerized pattern and grading support
A Structured Process for Accurate Patterns and Grading
Pattern development is coordinated around your design information, base-size measurements, fit requirements and target size range. The process keeps the approved garment specification connected to the pattern used for production.
1
Review the Design Brief
Study the tech pack, sketches, reference garment, measurements and construction details.
2
Develop the Base Pattern
Prepare the initial pattern pieces around the design, construction and required base size.
3
Confirm Measurements
Check key measurement points, proportions, ease and intended garment fit.
4
Validate Through Sampling
Review the sample against the pattern and record any agreed fit or construction adjustments.
5
Grade the Approved Pattern
Apply grading rules to the approved base pattern according to the supplied size chart.
6
Prepare for Production
Organize the final pattern and graded size specifications for the next manufacturing stage.
Pattern Development for Different Product Requirements
From the first base pattern to a complete graded size set, our pattern development work is planned around garment type, construction details, target measurements and the fit direction defined by your brand.
Base Pattern Making
- Pattern creation from design references
- Construction and seam details
- Base-size measurement points
Apparel Size Grading
- Customer-specific size ranges
- Consistent measurement progression
- Grading rules by garment style
Fit & Pattern Adjustments
- Fit comments and measurement review
- Proportion and balance adjustments
- Pattern updates after sample review
Computerized Pattern Systems
- Digital pattern preparation
- Computerized grading support
- Pattern plotting and marker preparation
Patterns for Fabric Behaviour
- Stretch and recovery considerations
- Fabric weight and drape
- Construction allowances
Production-Ready Pattern Sets
- Approved base pattern reference
- Graded size specifications
- Coordination with cutting requirements
Pattern Rules Built Around Your Product Specifications
Every style has its own fit, fabric and construction requirements. We use the details provided by your team to guide pattern development and grading, rather than applying one generic size rule to every garment.
- Your brand's measurement chart and target size range
- Intended silhouette, ease and fit preference
- Fabric characteristics and garment construction details
From an Approved Base Size to a Graded Pattern Set
- Review the approved base-size pattern and sample
- Confirm the required size range and grading measurements
- Apply and check grading across the specified sizes
- Prepare pattern references for the cutting stage
Patterns for Different Apparel Categories
Pattern requirements change with garment construction, fabric behaviour and intended fit. We develop patterns for a range of apparel categories, with the product specification guiding each style.

Activewear & Gym Wear
Pattern development for leggings, sports bras, biker shorts, gym tops and coordinated workout garments.
- Stretch and recovery requirements
- Support, coverage and fit
- Panel and seam placement

Sportswear & Training Apparel
Patterns for training tops, sports shorts, tracksuits and other performance-focused apparel.
- Movement and mobility
- Garment proportions and construction
- Fabric and panel considerations

Hoodies & Casualwear
Patterns for hoodies, sweatshirts, T-shirts and casual garments, based on the intended silhouette and construction.
- Relaxed or regular silhouettes
- Hood, pocket and rib details
- Body and sleeve proportions

Jackets & Outerwear
Pattern development for jackets and outerwear, including garment structure, layers, lining and closures.
- Outer shell and lining pieces
- Layering and ease
- Pocket and closure placement

Yoga Wear & Leggings
Patterns for yoga leggings, studio tops and fitted garments, considering stretch and body movement.
- Stretch and recovery
- Rise, inseam and waistband
- Fit through movement

Joggers & Bottomwear
Patterns for joggers, shorts and other bottoms with attention to rise, hip, thigh, leg shape and waistband.
- Rise and inseam measurements
- Waistband and pocket construction
- Leg shape and garment ease
From Approved Patterns to the Cutting Stage
Once the base-size fit has been reviewed and the pattern approved, the agreed size chart can guide grading. The final pattern set and measurements provide the reference for fabric cutting and the next manufacturing operations.
Consistent Fit Across Your Size Range
Accurate grading begins with a clear base-size reference and a confirmed size chart. Our pattern workflow connects approved fit details with the measurements required for the wider size range.
- Approved base-size pattern
- Customer measurement chart and size range
- Graded pattern specifications
- Pattern references for production cutting
Ready to Develop Your Pattern Set?
Share your tech pack, sketches, measurement chart or reference garment. Our team can review your requirements and discuss the pattern making and grading work for your collection.
Questions About Pattern Making & Size Grading
Find answers about pattern development, the information needed to start, size grading, fit review and preparation for garment production.